A Knowledge Hub for Plush Production
# Direct, Technical Answers Backed by 18+ Years of Factory Operations
Delsney developed this FAQ hub to give partners an accurate understanding of how plush development, sampling, engineering, production, safety management, logistics, and reorders actually operate inside a real high-volume factory. With 18+ years of experience, three coordinated production departments, and thousands of successful global shipments, Delsney has accumulated a significant database of production metrics: seam strength records, embroidery density logs, filling consistency reports, compliance preparation checklists, and SKU-level inventory tracking.
Many partners visit Delsney after struggling with inconsistent suppliers, unclear communication, mislabeled packaging, or unpredictable lead times. This FAQ hub addresses those real challenges with concrete operational details—from how patterns are controlled to how testing files are prepared for SGS and Intertek. All explanations are based on real factory procedures and daily workflows rather than marketing summaries.
What Sets Delsney Apart from Other Suppliers
Delsney stands apart because production is not treated as a stitching task—it is treated as an engineering system. Material selection involves structured screening for colorfastness, fiber shedding, odor levels, migration elements, and fluff density. Fabrics pass a 4-point inspection before cutting. Embroidery density is mapped between 0.32–0.38 mm, and thread tension is adjusted per curve and per color segment. Reinforcement zones—neck joints, limb bases, tail points, or heavy accessories—are strengthened using mesh backing, multi-layer felt inserts, cross-stitches, or adjusted seam angles.
All versions of patterns, sketches, embroidery files, and reinforcement diagrams are archived digitally and physically. This enables consistent reproduction even after multiple production cycles. Compliance engineers follow EN71-1, EN71-2, EN71-3, ASTM F963, CPSIA, and Japan ST guidelines. Before sending samples to SGS or Intertek, engineers run pre-tests on seams, pull force, flammability behavior, and embroidery abrasion to minimize retesting costs.
Partners choose Delsney because they receive not only mass-production capability but also structural logic, compliance guidance, and long-term repeatability that protects brand consistency.
Frequently Asked Question
To help B2B clients evaluate Delsney as a long-term manufacturing partner, we’ve organized our FAQs around the questions buyers ask most during supplier selection — from custom plush development and sampling, to OEM/ODM production, quality control, compliance considerations, packaging, and global delivery.
These answers are written from real production experience, not generic descriptions. They reflect how our engineering, design, and manufacturing teams work together to turn concepts, artwork, or technical files into scalable plush products with high consistency and controlled risk.
If you don’t see your specific question listed, our team is ready to provide practical guidance — whether you are validating a new idea, preparing samples, or planning mass production. From early-stage development to stable long-term supply, Delsney supports each project with clear communication, structured processes, and factory-level accountability.
Products – Plush Product Capabilities
Q1: What plush products does Delsney actually manufacture?
Delsney develops and manufactures custom plush products including character plush toys, mascot plush, animal plush, promotional plush items, emotional support plush, and functional plush products. We focus on custom and mid-to-high craftsmanship projects, not mass-market generic toys.
Q2: Are your plush products designed for brands or resale businesses?
Yes. Most of our projects are developed for brands, IP owners, e-commerce sellers, and corporate clients. Product structures, stitching methods, and materials are selected to ensure consistency in bulk production and suitability for commercial resale.
Q3: Can you produce plush products in different sizes or complexity levels?
Yes. We handle small handheld plush, medium retail plush, and large or display-size plush. Size feasibility and structure stability are evaluated during engineering to avoid deformation during bulk production.
Materials – Fabrics & Filling
Q4: What plush fabrics does Delsney commonly use?
We work with short pile plush, long pile plush, ultra-soft plush, and custom-developed plush fabrics from our partnered fabric factory. Fabric selection depends on appearance, durability, and target market requirements.
Q5: How do you choose filling materials?
Filling materials are selected based on softness, shape retention, and safety. We adjust filling density according to product size and structure to prevent collapsing or uneven shapes in bulk orders.
Q6: Can you recommend materials instead of following my original choice?
Yes. If a material choice affects durability, appearance, or cost efficiency, our engineers will propose alternatives before sampling, especially for products intended for large-scale production.
Custom Development – From Idea to Manufacturable Design
Q7: Can Delsney develop plush toys from sketches or reference images?
Yes. We regularly develop plush products from artwork, sketches, technical drawings, or reference samples. Our design and engineering teams convert concepts into manufacturable structures while maintaining visual accuracy.
Q8: Do you check whether a design is suitable for mass production?
Yes. Every project goes through a manufacturability review covering structure stability, sewing complexity, cost impact, and consistency risk before sampling starts.
Q9: How accurate is the final product compared to the original design?
Through controlled engineering and sampling, approved bulk products typically reach about 98% visual and structural consistency with the confirmed sample.
Sampling – Cost, Time & Revisions
Q10: Do you offer free plush samples?
Yes. We provide free sampling for qualified projects after reviewing design details and intended order volume.
Q11: How long does plush sampling take?
Standard sampling takes 5–7 working days after design confirmation. Highly complex designs may require additional time.
Q12: Can samples be revised if changes are needed?
Yes. Each project includes up to two free sample revisions, allowing clients to adjust shape, proportions, or details before production.
Q13: What information is required to start sampling?
We usually need artwork or references, target size, intended market, and estimated order quantity. This helps avoid unnecessary revisions later.
OEM & ODM – Production Models
Q14: What is the difference between OEM and ODM at Delsney?
OEM means we manufacture strictly based on your approved design. ODM means our design and engineering teams assist in development and optimization before production.
Q15: What is your minimum order quantity (MOQ)?
Our typical MOQ ranges from 100 to 500 units, depending on product size, structure, and material requirements.
Q16: Can you support repeat orders and long-term cooperation?
Yes. We support long-term OEM partnerships with stable specifications, controlled quality, and scalable production capacity.
Quality Control – How Quality Is Managed
Q17: How is quality controlled during production?
We apply quality control at multiple stages, including material inspection, in-process checks, and final inspection before shipment.
Q18: What quality issues do you monitor most closely?
Key control points include stitching strength, symmetry, filling distribution, fabric defects, embroidery accuracy, and overall shape consistency.
Q19: How do you ensure bulk orders match the approved sample?
Bulk production follows approved samples and engineering references. Our QC team monitors critical parameters to reduce batch deviation.
Compliance & Safety – Market Readiness
Q20: Can Delsney support US and EU toy safety standards?
Yes. We assist with preparation for major markets such as the US and EU by advising on materials and structure before third-party testing.
Q21: Do you help reduce the risk of test failure?
Yes. We conduct pre-testing risk evaluations during development to identify potential compliance issues before formal testing.
Delivery & Logistics – Shipping Support
Q22: What shipping methods are available?
We support air freight, sea freight, rail transport, and express shipping. Logistics options are recommended based on timeline and budget.
Q23: Can you handle split shipments or multiple destinations?
Yes. We support split deliveries and shipments to multiple addresses when required.
Q24: What is your typical mass production lead time?
Bulk production usually takes 15–25 days after sample approval, depending on order volume and complexity.
Payment Methods – Trade Terms
Q25: What payment terms does Delsney use?
Payment terms are discussed based on project stage and order size. Deposits are typically required for production orders.
Q26: What payment methods are accepted?
We support standard international B2B payment methods. Details are confirmed during order confirmation.
Company – Who You Work With
Q27: Where is Delsney located?
Delsney is based in Guangdong, China, and has been serving international B2B clients since 2007.
Q28: Do you own your manufacturing facilities?
We have invested in three specialized factories covering plush fabric production, plush manufacturing, and embroidery, supported by in-house engineering, design, and QC teams.
Q29: How large is your technical team?
Our team includes 25+ engineers, 10+ designers, and 20+ quality inspectors, ensuring controlled development and production.
Q30: Can clients visit your factory?
Yes. Factory visits or virtual tours can be arranged by appointment.
Pricing & Cost Structure
Q31: Why do plush toy prices vary significantly between suppliers?
Price differences usually come from fabric quality, filling density, stitching methods, labor structure, and quality control depth. At Delsney, pricing reflects controlled materials, structured QC, and engineering time, not just unit cost.
Q32: Can you explain how plush product pricing is calculated?
Pricing is based on size, fabric type, embroidery or printing complexity, filling volume, packaging requirements, and order quantity. During quotation, we break down key cost drivers so clients understand where costs come from.
Q33: Is the cheapest option always recommended?
Not always. For resale or brand projects, we often advise against extreme cost-cutting that may lead to shape deformation, quality inconsistency, or higher return rates in the market.
Risk Management
Q34: What are the most common risks in custom plush projects?
Common risks include design mismatch, unstable structure, inconsistent bulk quality, missed timelines, and compliance failures. Our development process is designed to identify these risks before mass production.
Q35: How do you reduce development and production risks?
We reduce risk through engineering reviews, controlled sampling, limited free revisions, and clear approval checkpoints before moving to bulk production.
Q36: What happens if issues are found during production?
If issues are identified, production is adjusted or paused until corrective actions are confirmed. Clear communication and documentation help prevent repeat issues.
Documentation & Technical Files
Q37: What technical files are required for development?
We can work with artwork, sketches, technical drawings, or reference samples. When files are incomplete, our design team fills the gaps and confirms details before sampling.
Q38: Do you create internal engineering references?
Yes. For each approved product, we create internal engineering references that guide sampling, production, and quality control.
Project Fit & Limitations
Q39: What types of projects are not a good fit for Delsney?
Projects focused solely on ultra-low price with no quality tolerance, or requiring extremely large volumes without development time, may not be suitable for our production model.
Q40: Is Delsney suitable for first-time buyers?
Yes. Many of our clients are first-time brand owners or creators. Our low MOQ and structured sampling process help reduce entry barriers.
Communication & Collaboration
Q41: How is communication handled during a project?
Each project is supported by a dedicated contact who coordinates between design, engineering, and production teams to maintain clarity and response speed.
Q42: How frequently are progress updates provided?
Progress updates are provided at key stages, including sampling completion, revision checkpoints, and bulk production milestones.
Testing & Market Readiness
Q43: Do you assist with third-party testing coordination?
Yes. We assist clients in preparing products for third-party testing by reviewing materials, structure, and potential risk points in advance.
Q44: Can you help avoid common test failures?
Yes. Many test failures come from overlooked materials or small structural details. Our pre-testing evaluations aim to reduce these risks before formal testing.
Packaging & Branding Execution
Q45: Can you support branded packaging and labeling?
Yes. We support custom packaging, hang tags, care labels, and logo execution aligned with brand requirements.
Q46: Do you offer eco-friendly packaging options?
Yes. We can recommend packaging options based on sustainability preferences and shipping requirements.
Reorders & Lifecycle Management
Q47: How are repeat orders handled?
Repeat orders are produced based on approved references and prior specifications to maintain consistency across batches.
Q48: Can specifications be adjusted in future orders?
Yes. Adjustments can be made and documented, ensuring changes are controlled and traceable.
Market Strategy & Scaling
Q49: Can Delsney support scaling as order volume grows?
Yes. Our multi-factory structure allows us to scale production while maintaining quality standards and delivery timelines.
Q50: Do you work with international clients in different regions?
Yes. We work with clients across North America, Europe, Asia, and other regions, adjusting materials and processes to market requirements.
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At Delsney, turning plush ideas into reality becomes a collaborative journey—helping brands and creators transform characters into safe, accurate, and market-ready plush products.
Build Your Plush Program With Delsney
Reliable Engineering, Clean Manufacturing & Global Distribution Support
Delsney offers a complete plush manufacturing solution built on stable equipment, trained production teams, engineering-level sample development, safety testing knowledge, and consistent global delivery performance. Every project—from mascot plush to licensed characters, influencer collections, dropshipping inventory, and retail lines—follows clear production logic with measurable checkpoints.
Brands that focus on long-term product lines or seasonal releases depend on Delsney for consistency, technical support, and seamless reorders across multiple years.